MAINTAINING YOUR FTTH CABLE PRODUCTION LINE FOR LONGEVITY

Intermittent Bonded Ribbon Production Line For Sale

A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Prospective buyers should confirm the achievable speed, machine setup, and required operating conditions directly with the manufacturer before proceeding.

Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. The published product information covers capabilities, technical details, and supplied systems, helping U.S. buyers begin evaluating the equipment against their manufacturing needs.

Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.

Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. provides its business address as 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. Submitting a clear request for pricing and specifications can help you move forward with the assessment.

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Key Takeaways

• A speed of 600 m/min is listed, but buyers should verify the operating conditions with the manufacturer.
• The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
• Information about equipment functions, specifications, and included systems appears on the product page.
• Request details about pricing, installation requirements, and project-specific customization.
• A company address in Shanghai’s Songjiang District is included in the supplier information.

Overview Of The Intermittent Bonded Ribbon Production Line

According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. Its product page specifies a construction speed of 600 m/min and a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.

Intermittent Bonded Ribbon Production Line

Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons

The machine configuration accommodates two different fiber counts in rollable ribbon designs. This provides a useful reference when buyers compare machinery against their required ribbon format, fiber dimensions, and material-handling arrangements.

How Intermittent Bonding Supports Flexible Fiber Arrangement

The patent’s design examples describe neighboring fiber subunits joined by adhesive bonds positioned at intervals. One illustrated spacing range extends from 10 mm to 1,000 mm. Unlike continuous bonding, this arrangement does not join the fibers along their entire length.

By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. The specified spacing illustrates the patented design concept rather than confirmed production-machine settings.

• Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
• Patent example: Adhesive-bond intervals ranging from 10 mm to 1,000 mm.
• Design benefit: Flexible handling across several possible shapes.

Uses In Optical Fiber Cable Manufacturing

Flexible ribbon arrangements can help cable designers balance access for splicing with compact cable packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.

Compact Cable Designs And High Fiber Density

For mass fusion splicing, an optical fiber ribbon can be arranged flat before being folded or rolled into a more compact cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. The results achieved in practice depend on the complete cable construction and its intended use.

Organizing Fiber Ribbons To Support Efficient Fusion Splicing

This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. The manufacturer’s material-handling specifications identify payoff reel capacities of 25.2 km and 50.4 km of fiber. Buyers can evaluate these capacities against their production requirements and existing handling arrangements.

Production Line Specifications And Performance

Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Reel compatibility and facility utility requirements are also important considerations for installation planning.

Speed, Diameter, And Attenuation

According to the specifications, the construction speed reaches 600 m/min. The specified fiber diameter is Ф245 μm ±10 μm, while additional attenuation is stated as ≤0.01 dB/km at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.

Compatibility With Payoff And Take-Up Reels

Two payoff reel sizes are offered, with each full reel limited to 10 kg. For take-up, the equipment accepts either a T-type reel or a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.

Facility Utilities And Operating Environment

The machine requires a three-phase, five-wire electrical supply rated at 380 V ±10%. The equipment should operate in an enclosed, clean, dry, draft-free area maintained at 15 to 25°C and a maximum relative humidity of 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.

Equipment For Fiber Payoff And Gathering

Optical fibers are guided toward the forming section by the payoff and gathering components. Their control systems support consistent feeding and help protect individual fibers throughout handling.

Tension-Controlled Payoff System For Sixteen Spools

The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. Detailed specifications indicate a tension range of 0.4 to 2 N, accuracy of ±0.02 N, and a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.

Fiber Guidance, Break Detection, And Static Control

U-groove guides, multi-groove gathering rollers, and anti-jump components channel fibers into the forming section. Operators receive alerts about fiber problems through break detection and alarm functions. Protective guards and pneumatic clamping provide additional support for safe material handling. At the fiber exit, a rod-style electrostatic dust collector is installed, while anti-static equipment helps manage dust along the gathering route.

Intermittent Adhesive Dispensing And Precision Molding

Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.

Adjustable IBR Mold Platform For Ribbon Formation

Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. Operators can position the mold within 0 to 15 mm and adjust its base temperature from 20°C to 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.

Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons

For 12-fiber ribbons, the specified arrangement consists of 5+5+1 valves. Production of the 16-fiber format uses a 5+5+5 configuration. Operators can adjust adhesive-dot spacing and the number of dots through the interface to match the selected optical fiber ribbon design. A dedicated adhesive is required for the coating and curing stages.

UV-LED Curing For Bonded Fiber Ribbons

Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. Prospective buyers can assess the oven configuration and listed operating specifications to determine whether the equipment suits their production process.

Pre-Curing And Main Curing Stages

Pre-curing is handled by three specialized 800 W LED-UV ovens. Fibers from each mold group pass through their respective pre-curing unit before entering the principal 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.

Nitrogen Management And Curing Performance

The nitrogen flow rate and pressure can be adjusted by hand. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. These specifications provide a reference for comparing equipment, although testing conditions should be verified with the supplier. Ask whether different adhesives or materials require adjustments to the settings.

Visual Monitoring, Capstan, And Take-Up

Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.

Real-Time Inspection Of Fiber Colors And Adhesive Dot Placement

Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.

Servo-Driven Traction And Precision Take-Up

The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. Metering accuracy is specified as better than 1‰. Operators can set tension between 50 and 500 g while maintaining an accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.

The specified take-up speed is 600 m/min, and the maximum spool weight is 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. Cable pitch can be adjusted continuously between 1 and 6 mm. Position detection and direction changes are supported by a photoelectric sensor. Check the intended cable requirements and actual operating conditions with the manufacturer.

Electrical Controls And Production Monitoring

Clear control functions help production staff manage settings, monitor system conditions, and prepare smooth stopping procedures. According to the manufacturer, the machinery incorporates Siemens controls alongside Schneider Electric switchgear.

Operating The Production Line Through PLC And Touchscreen Controls

Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Low-voltage switchgear is supplied by Schneider Electric. The system supports both interlocked operation across the full production line and separate operation of individual units.

Settings, Alarms, And Length-Based Stops

Through the touchscreen, operators can manage process settings, activate curing ovens, configure wire feeding, and view alarms. Additional displays provide lamp runtime, real-time current readings, curing-oven temperature, and total machine operating hours. The meter-counter calibration feature allows displayed counts to be aligned with the distance actually traveled.

A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.

Ribbon Quality, Material Selection, And Process Compatibility

The selected adhesive influences coating uniformity and the quality of the finished ribbon. Rather than recommending a general adhesive, the supplier specifies a formulation dedicated to the equipment’s coating and curing operations.

Specialized Adhesive Used For Bonding And Curing

Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Precision pressure-regulating valves help maintain controlled adhesive delivery at each dispensing location. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.

Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.

Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.

Installation Requirements And Included Documentation

Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The supplier’s specifications provide guidance for planning the production site and supporting consistent operation of the fiber-optic machinery.

Facility Conditions And Buyer-Supplied Connections

Install the machinery in a clean, dry, enclosed environment protected from drafts. Keep the operating area between 15 and 25°C, with humidity at or below 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.

The equipment package does not include connecting cables or cable trays. The purchaser is responsible for supplying the main incoming power cable. Before installation, check cable routing and utility capacity, particularly when the machine will be located near secondary coating operations.

Documentation For Operation, Installation, And Maintenance

The supplier includes documentation supporting machine installation, operation, and servicing. Review these records before startup to help staff plan work activities and identify necessary supplies.

• Operating and instruction manuals together with the overall equipment layout drawing
• Electrical schematics, wiring diagrams, and drawings for installation and maintenance
• Purchased-component instructions and a wear-parts list to support service preparation

The supplied records support preparation for commissioning and routine servicing of the cable production machinery.

Selecting A Ribbon Production Line That Matches Your Manufacturing Requirements

First determine which finished ribbon products your business plans to offer. This production line is designed for 12F and 16F options, with a listed construction rate of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.

Before purchasing the machine, confirm that its take-up arrangement matches your requirements. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.

Payoff reel compatibility also deserves attention. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.

Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Before ordering, review equipment configuration and startup requirements directly with Shanghai Weiye. Checking equipment suitability in advance can reduce the likelihood of costly changes after purchase.

How To Request A Quotation For The Intermittent Bonded Ribbon Production Line

For U.S. manufacturers, the equipment provides 12F and 16F configurations, a listed construction speed of 600 m/min, and dedicated machinery for forming optical fiber ribbons. Compare these features with your planned cable products to assess equipment suitability.

A pricing inquiry should include your chosen format, projected production quantity, reel requirements, and facility utility details. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.

Confirm the suitability of the adhesive, the LED wavelength specification of 395 nm ±3 nm, and expected curing results before purchasing. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.

Consult the product page for the published equipment description. Verify the final configuration, shipment details, and installation commissioning with Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. Telephone 021-60701630 to discuss your manufacturing requirements. A detailed quotation inquiry helps define the next steps in purchasing.